Full Servo 500pcs/min Mattress Pad Underpad Making Machine Customizable Sizes

Technical features:

* Compact design, easy operation & maintenance
* Modular design, for future upgrading
* Low consumption, high efficiency
* Servo or frequency inverter transmission
* Touch screen for man-machine conversation
* Auto record and calculation of process data
* Main raw material auto splicing at zero speed
* Inverter or servo unwinding with tension control
* Web guiding controller
* Sensor quality control systems
* Material broken and lost inspection, auto machine stops and defective products auto rejection
* Easy size changing and manufacture

High speed, high efficiency and low consumption, rapidly enhancing investment returns

The stable speed is 250-450 pieces per minute (linear speed 200-350 meters per minute), and the maximum can reach 500 pieces per minute. The production capacity is increased by 30% - 50% compared with the traditional line. Zero-speed splicing + constant tension control reduces material loss rate by 10% to 15%.

The servo system can adjust the speed as needed, with energy consumption reduced by 15% to 20% compared to asynchronous motors. Only 3 to 4 workers are needed for a single shift, and the overall operating cost drops by 20% to 25%.

Value to international buyers: High production capacity accelerates order delivery, low loss and low energy consumption compress costs, shorten the payback period to 12-18 months, and enhance price competitiveness.

High-precision bonding and leak prevention ensure the quality of terminal products

The lamination, forming and edge banding are independently driven by full servo. The positioning accuracy reaches ±0.5mm. The core body, bottom film, back adhesive and other parts are bonded without deviation. The anti-leakage edge and flow guide layer are bonded precisely. The side leakage is less than 0.5g and the instant suction speed is less than 3 seconds. It meets the FDA/CE skin contact safety standards.

Ultrasonic soft pressure edge sealing ensures no damage to the surface layer and a firm seal. Paired with a breathable base film, it reduces the risk of stuffiness and odors, making it suitable for high-end scenarios such as medical care, elderly care, and maternal and infant care.

Value to international buyers: The product experience is stable and reliable, reducing customer complaints and returns, facilitating entry into high-end channels such as supermarkets and pharmacies in Europe and America, and enhancing brand premium.